Mechanical removal · Backside preparation

iMech Pro

Mechanical Decapsulation & Precision Preparation System

Precision milling, grinding, polishing and thinning for tasks requiring control of the removal path, local processing area and remaining thickness.

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iMech Pro Equipment overviewIDECAP PRECISION SYSTEMS

For chip backside thinning, local mechanical decapsulation and preparation trials on complex material structures.

Multiple preparation methods

Choose milling, grinding or polishing according to the material and analysis objective, connecting rough processing with finishing.

Control position and thickness

Use leveling, position control and suitable thickness metrology to establish a layered removal path.

Evaluate additional applications

Local removal of adhesive-covered components can be evaluated; retention of original solder requires sample-specific validation.

Technical overview

ItemPublished specification / application information
Processing area300 × 200 mm
Z-axis resolution20 nm
Nominal overall Z-axis accuracyBetter than 1 μm
Maximum spindle speed60,000 rpm

Resolution is not actual machining accuracy. RST measures remaining silicon thickness and must not be used to promise residual solder or adhesive thickness. Each application requires independent validation.

Suggested process sequence

  • Position and level
  • Remove material in layers
  • Verify thickness and surface condition

Information for sample evaluation

  • Package and material type, target structures and areas to preserve
  • Sample dimensions, structural images, failure state and downstream analysis method
  • Agreed methods for surface, structure or thickness verification

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Six capabilities across positioning, processing and review

Combine modules around the sample and application objective. These capabilities follow the iMech Pro technical material; modules, measurement ranges and acceptance criteria depend on technical confirmation and the delivered configuration.

01 Precision milling & polishing

Supports 2D / 3D contour processing and target-area thinning. The source specifies 20 nm axis resolution and nominal overall accuracy better than 1 μm. Actual workpiece results require separate validation.

02 Chromatic confocal height measurement

Capture surface topography, local height and warpage as inputs for leveling, compensation and post-process review.

03 Optical vision positioning

Locate and observe the target area, selecting a suitable field of view and magnification for the sample features.

04 IR + visible-spectrum RST

Measures remaining silicon thickness under applicable conditions. It does not directly establish residual solder or adhesive thickness.

05 Dual R-axis leveling

Combine Z and dual R-axis adjustments to set the local processing orientation and assess the effects of tilt and warpage.

06 Force control

Monitor and control contact load to help manage overcut, edge chipping and surface consistency.

Application images

Chip backside thinning: actual application image.
Chip backside thinning: actual application image.
MIP finishing after customer grinding (cropped actual result); local iMech Pro grinding is a proposed extension.
MIP finishing after customer grinding (cropped actual result); local iMech Pro grinding is a proposed extension.

Explore mechanical thinning → Explore 3D package delayering →

APPLICATIONS IN PRACTICE

Application cases

See sample images, processing stages and review criteria. Open a case to explore the details.

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LET’S TALK

Every solution starts with a sample.

Tell us about the package, your analysis objective and the structures to preserve. Together, we can define a suitable decapsulation process.

Application image preview